MULTIQUIP dCa40ssKu User Manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To find the latest revision of this publication, visit our website at: www.mqpower.comRevision #1

PAGE 10 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) SAFETY INFORMATIONELECTRICAL SAFETY DANGER DO NOT touch

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 11SAFETY INFORMATIONBATTERY SAFETY DANGER  DO NOT drop the b

PAGE 12 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) SPECIFICATIONSTable 1. Generator SpecificationsModelDCA-40SS

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 13DIMENSIONS40Figure 1. DimensionsTable 3. DimensionsReference

PAGE 14 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) INSTALLATIONFigure 2. Typical Generator Grounding Applicati

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 15INSTALLATIONOUTDOOR INSTALLATIONInstall the generator in

PAGE 16 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) GENERATORThis MQ Power generator (Figure 3) is a hi

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 17MAJOR COMPONENTS40U V W O3 PHASE240/1391 PHASE240/1203 PHASE

PAGE 18 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) ENGINE CONTROL PANELFigure 4. Engine Control PanelOFFW-UV-W

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 19GENERATOR CONTROL PANELFigure 5. Generator Control PanelOFFW

PAGE 2 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) PROPOSITION 65 WARNINGDiesel engine exhaust and some of

PAGE 20 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) OUTPUT TERMINAL PANEL FAMILIARIZATIONOUTPUT TERMINAL PANELT

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 21OUTPUT TERMINAL PANEL FAMILIARIZATION120 VAC GFCI Receptacle

PAGE 22 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) OUTPUT TERMINAL PANEL FAMILIARIZATIONConnecting LoadsLoads

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 23LOAD APPLICATIONSINGLE PHASE LOADAlways be sure to check the

PAGE 24 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) GENERATOR OUTPUTSGENERATOR OUTPUT VOLTAGES A wide range of

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 25GENERATOR OUTPUTS/GAUGE READINGHOW TO READ THE AC AMMETER

PAGE 26 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) OUTPUT TERMINAL PANEL CONNECTIONSUVWO TERMINAL OUTPUT VOLTA

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 27OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480/277V UVWO Terminal O

PAGE 28 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) INSPECTION/SETUPCIRCUIT BREAKERSTo protect the generator fr

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 29INSPECTION/SETUPRefueling Procedure:1. Level Tanks — Make s

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 3If you believe that your vehicle has a defect that could caus

PAGE 30 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) COOLANT (ANTIFREEZE/SUMMER COOLANT/WATER)KUBOTA recommend

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 31BATTERY This unit is of negative ground DO NOT connect in re

PAGE 32 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) GENERATOR START-UP PROCEDURE BEFORE STARTING 1. Place the

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 33GENERATOR START-UP PROCEDURE 2. Depending on the tempera

PAGE 34 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) GENERATOR SHUT-DOWN PROCEDURES2. Place the engine speed co

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 35*1 Replace engine oil and filter at 100 hours, first time onl

PAGE 36 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) MAINTENANCEIf the engine is operating in very dusty

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 37AIR REMOVALIf air enters the fuel injection system of a dies

PAGE 38 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) JACKET WATER HEATER AND INTERNAL BATTERY (OPTIONAL)This gen

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 39TRAILER MAINTENANCETRAILER MAINTENANCEThis section is intend

PAGE 4 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) TABLE OF CONTENTSDCA45SSKU/SSKU4i 60 Hz GeneratorProposition

PAGE 40 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) TRAILER MAINTENANCEBRAKESTrailer brakes should be inspected

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 41TRAILER MAINTENANCETIRES/WHEELS/LUG NUTSTires and wheels

PAGE 42 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) TRAILER MAINTENANCELug Nut Torque RequirementsIt is extreme

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 43TRAILER WIRING DIAGRAMFigure 61. Trailer/Towing Vehicle Wiri

PAGE 44 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) GENERATOR WIRING DIAGRAMFigure 62. Generator Wiring Diagram

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 45ENGINE WIRING DIAGRAMFigure 63. Engine Wiring Diagram

PAGE 46 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) TROUBLESHOOTING (GENERATOR)Practically all breakdowns ca

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 47NOTES

PAGE 48 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) EXPLANATION OF CODE IN REMARKS COLUMNThe following section

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 49SUGGESTED SPARE PARTSDCA40SSKU/KU4i WHISPERWATT GENERATOR W

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 5PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has

PAGE 50 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) GENERATOR ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 51GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 B31

PAGE 52 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) CONTROL BOX ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 53NO. PART NO. PART NAME QTY. REMARKS1 M1213002012 CONTR

PAGE 54 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) CONTROL BOX ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 55CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS40

PAGE 56 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) ENGINE AND RADIATOR ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 57ENGINE AND RADIATOR ASSY.NO. PART NO. PART NAME QTY. REM

PAGE 58 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) ENGINE AND RADIATOR ASSY. (CONTINUED)

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 59ENGINE AND RADIATOR ASSY. (CONTINUED)NO. PART NO. PART NAM

PAGE 6 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) SAFETY INFORMATIONDo not operate or service the equipment be

PAGE 60 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) OUTPUT TERMINAL ASSY.ADD THE FOLLOWING DIGITS AFTER THE PAR

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 61OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QTY. REMARKS

PAGE 62 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) BATTERY ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 63BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 06022

PAGE 64 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) MUFFLER ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 65MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M1330

PAGE 66 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) FUEL TANK ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 67FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS1 M1

PAGE 68 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) ENCLOSURE ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 69ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M14

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 7SAFETY INFORMATIONGENERAL SAFETY CAUTION  NEVER operate thi

PAGE 70 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) ENCLOSURE ASSY. (CONTINUED)

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 71ENCLOSURE ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. R

PAGE 72 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) RUBBER SEALS ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 73RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 74 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) NAMEPLATE AND DECALS ASSY.

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 75NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. R

PAGE 76 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of p

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 77NOTES

OPERATION AND PARTS MANUALYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLINGUnited StateSMultiquip

PAGE 8 — DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) SAFETY INFORMATIONENGINE SAFETY DANGER  The engine fuel ex

DCA40SSKU/KU4i 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/11/13) — PAGE 9SAFETY INFORMATIONFUEL SAFETY DANGER  DO NOT start the engi