MULTIQUIP Whisperwatt DCA-600SSK Specifications

© COPYRIGHT 2001, MULTIQUIP INC.PARTS AND OPERATION MANUALRevision #1 (04/14/01)MULTIQUIP INC. PARTS DEPARTMENT:18910 WILMINGTON AVE. 800-427-1244CAR

PAGE 10 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)To reduce the possibility of an accident while transportingthe generator

PAGE 100 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.Table of ContentsEncl.

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 101DCA-600SSK — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.NO PART NO PART NAME QTY

PAGE 102 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — ENCLOSURE #3 ASSY.ENCLOSURE #3 ASSY.ADD THE FOLLOWING DIGIT

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 103ENCLOSURE #3 ASSY.NO PART NO PART NAME QTY. REMARKS1 C4454201603 SPLASHER

PAGE 104 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — RUBBER SEAL ASSY.RUBBER SEAL ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 105RUBBER SEAL ASSY.NO PART NO PART NAME QTY. REMARKS1 0228901640 RUBBER SEA

PAGE 106 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — NAMEPLATE AND DECALSNAME PLATE AND DECALSTable of ContentsM

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 107NAME PLATE AND DECALSNO PART NO PART NAME QTY. REMARKSCONTROL BOX GROUP2-

PAGE 108 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — NAMEPLATE AND DECALSNAME PLATE AND DECALSTable of ContentsM

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 109DCA-600SSK — NAMEPLATE AND DECALSNAME PLATE AND DECALSNO PART NO PART NAM

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 11Explanation of Chart:This section is intended to provide the user with tra

PAGE 110 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)PAYMENT TERMSTerms of payment for parts are net 10 days.FREIGHT POLICYAl

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 111NOTE PAGE

HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLINGPARTS DEPARTMENT800/427-1244 or 310/537-3700FAX: 800/672-7877 or

PAGE 12 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)snoitacificepS.1elbaTLEDOM NOITACILPPA LEUFLLECEKARBMETSYSRWVG EMARFHTGNE

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 13)t'noC(snoitacificepS.1elbaTLEDOM RELPUOC SERIT SLEEHW ELXA SBUH NOIS

PAGE 14 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — TRAILER SAFETY GUIDELINESBrakesIf your trailer has a brakin

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 15DCA-600SSK — TRAILER SAFETY GUIDELINESHydraulic/Air/Surge BrakesHydraulic

PAGE 16 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)Tires/Wheels/Lug NutsTires and wheels are a very important and criticalco

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 17stnemeriuqeReuqroTnoisnepsuS.3elbaTmetI ).sbL-.tF(euqroTTLOB-U"8/353-

PAGE 18 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — TRAILER-WIRING DIAGRAMTable of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 19gnitoohselbuorTekarBriA.6elbaTmotpmyS esuaCelbissoP noituloSsekarBoN?dekni

PAGE 2 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)Table of Contents

PAGE 20 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)Machine Safety DecalsThe DCA-600SSK generator is equipped with a number

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 21DCA-600SSK — OPERATION AND SAFETY DECALSTable of Contents

PAGE 22 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — OPERATION AND SAFETY DECALSTable of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 23DCA-600SSK — OPERATION AND SAFETY DECALSTable of Contents

PAGE 24 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — OPERATION AND SAFETY DECALSTable of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 25DCA-600SSK -- NOTES PAGE

PAGE 26 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — SPECIFICATIONSsnoitacificepS.7elbaTsnoitacificepSrotareneG

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 27DCA-600SSK — GENERAL INFORMATIONDCA-600SSK FAMILIARIZATIONGeneratorThe M

PAGE 28 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — MAJOR COMPONENTS Figure 6. Major ComponentsTable of Con

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 29NOTE PAGE

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 3HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND W

PAGE 30 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — DIMENSIONS (TOP AND SIDE) Figure 7a. DimensionsTable of

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 31Figure 7b. DimensionsDCA-600SSK — DIMENSIONS (FRONT AND REAR)Table of C

PAGE 32 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — CONTROL PANELFigure 8. Control PanelTable of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 33DCA-600SSK — CONTROL PANELThe definitions below describe the controls and

PAGE 34 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — ENGINE OPERATING PANEL Figure 10. Engine Operating PanelTab

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 35The definitions below describe the controls and functions of theDCA-600SSK

PAGE 36 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)Circuit BreakersTo protect the generator from an overload, a 3-pole, 1600

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 37Legs O and Ground areconsidered Bonded Grounds.NOTEDCA-600SSK — OUTPUT TER

PAGE 38 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)Output Terminal Panel Available VoltagesA wide range of voltages are ava

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 39Reading the Output Terminal GaugesThe gauges and knobs on the control pane

PAGE 4 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)TABLE OF CONTENTSHere's How To Get Help ...

PAGE 40 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — OUTPUT TERMINAL3 Phase, 240 VoltThe following connection, wi

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 41DCA-600SSK — OUTPUT TERMINAL480 Volt Set positionThe voltage change-over b

PAGE 42 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)Outdoor InstallationInstall the generator in a location where it will not

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 43Figure 27. Typical Generator Grounding ApplicationDCA-600SSK — INSTALLA

PAGE 44 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)General Inspection Prior to OperationThe DCA-600SSK generator has been t

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 45Lubrication OilFill the engine crankcase with lubricating oil through the

PAGE 46 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — PRE-SETUPDay-to-day addition of coolant is done from the res

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 47DCA-600SSK — PRE-SETUPBattery Cable InstallationALWAYS be sure the batter

PAGE 48 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 49WARNING:Before StartingEngine1. Check the lubricating oil level prior to s

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 5PARTS ORDERING PROCEDURESGet special freight allowanceswhen you order 10 or

PAGE 50 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)9. The generator's frequency meter (Figure 40) displaysthe 60 cycle

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 51DCA-600SSK — GENERATOR START-UP PROCEDURE (MANUAL)Figure 41. Voltage Meter

PAGE 52 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)14. Set the engine speed switch (Figure 46) to low to idleengine, set to

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 53DCA-600SSK — GENERATOR START-UP PROCEDURE (AUTO)When starting generator in

PAGE 54 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — GENERATOR SHUTDOWN PROCEDUREFigure 52. Off/Manual Auto Swi

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 55NOTE PAGE

PAGE 56 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — MAINTENANCEGeneral InspectionPrior to each use, the generat

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 57DCA-600SSK — MAINTENANCE5. When the water level is near the mouth of the

PAGE 58 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)Generator StorageFor storage of the generator for over 30 days, the follo

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 59.51ELBATECNANETNIAM/NOITCEPSNIsrH01YLIADsrH052 srH005 srH0001ENIGNEsleveLd

PAGE 6 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)RULES FOR SAFE OPERATION NEVER touch the hot exhaustmanifold, muffler or c

PAGE 60 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK —GENERATOR WIRING DIAGRAMDCA-600SSK — ENGINE WIRING DIAGTa

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 61NOTE PAGERAM

PAGE 62 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK —ENGINE WIRING DIAGRAMContinued onnext pageTable of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 63DCA-600SSK —ENGINE WIRING DIAGRAMContinued fromprevious pageTable of Con

PAGE 64 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — TROUBLESHOOTING (ENGINE)All breakdowns can be prevented by

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 65DCA-600SSK — TROUBLESHOOTING (ENGINE))DEUNITNOC(GNITOOHSELBUORTENIGNE.61E

PAGE 66 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — TROUBLESHOOTING (GENERATOR/ENGINE)All breakdowns can be pre

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 67DCA-600SSK — TROUBLESHOOTING (MPEC)GNITOOHSELBUORTCEPM.81ELBATnotpmySesu

PAGE 68 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)How to read the marks and remarks used in this partsbook.Items Found In t

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 69NOTEDCA-600SSK w/SA6D170AE-1 KOMATSU ENGINE1 to 5 UnitsQty. P/N Descriptio

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 7RULES FOR SAFE OPERATIONCAUTION:CAUTION: Backfeed to a utility system can c

PAGE 70 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)GENERATOR ASSY. DCA-600SSK — GENERATOR ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 71GENERATOR ASSY.NO PART NO PART NAME QTY. REMARKS1 8181000002 ROTOR ASSY...

PAGE 72 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — GENERATOR ASSY.GENERATOR ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 73 DCA-600SSK — GENERATOR ASSY.GENERATOR ASSY.NO PART NO PART NAME QTY. REMA

PAGE 74 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — CONTROL BOX ASSY.CONTROL BOX ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 75 DCA-600SSK — CONTROL BOX ASSY.CONTROL BOX ASSY.NO PART NO PART NAME QTY.

PAGE 76 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — CONTROL BOX ASSY.CONTROL BOX ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 77 DCA-600SSK — CONTROL BOX ASSY.30 7431861113 CHANGE-OVER BOARD, VOLTAGE 13

PAGE 78 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — CONTROL BOX ASSY.CONTROL BOX ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 790080200007 SNAP RING 259 3871824004 STOPPER, CONTROL PANEL 260 952404470 P

PAGE 8 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) NEVER Run engine without air filter. Severe engine damagemay occur. Alwa

PAGE 80 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.Table

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 81 DCA-600SSK — ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.NO PAR

PAGE 82 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.Table

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 83 DCA-600SSK — ENGINE & RADIATOR ASSY.39 031108160 PLAIN WASHER ...

PAGE 84 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — ENGINE OPERATING PANEL ASSY.ENGINE OPERATING PANEL ASSY.Tab

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 85 DCA-600SSK — ENGINE OPERATING PANEL ASSY.ENGINE OPERATING PANEL ASSY.NO P

PAGE 86 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 87 DCA-600SSK — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO PART NO PART NA

PAGE 88 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)OUTPUT TERMINAL ASSY. DCA-600SSK — OUTPUT TERMINAL ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 89 DCA-600SSK — OUTPUT TERMINAL ASSY.25 0030012000 HEX. NUT 426 7521865603 S

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 9Transporting Always shutdown engine before transporting. Tighten fuel tank

PAGE 90 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — BATTERY ASSY.BATTERY ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 91 DCA-600SSK — BATTERY ASSY.BATTERY ASSY.NO PART NO PART NAME QTY. REMARKS1

PAGE 92 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) DCA-600SSK — MUFFLER ASSY.MUFFLER ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 93 DCA-600SSK — MUFFLER ASSY.MUFFLER ASSY.NO PART NO PART NAME QTY. REMARKS1

PAGE 94 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — FUEL TANK ASSY.FUEL TANK ASSY.Table of Contents

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 95DCA-600SSK — FUEL TANK ASSY.FUEL TANK ASSY.NO PART NO PART NAME QTY. REMAR

PAGE 96 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.ADD THE FOLLOWING DIGITS

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 97ENCLOSURE #1 ASSY.NO PART NO PART NAME QTY. REMARKS1 C4414000102 BASE 12 3

PAGE 98 — DCA-600SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)DCA-600SSK — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.ADD THE FOLLOWING DIGITS

DCA-600SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 99ENCLOSURE #2 ASSY.NO PART NO PART NAME QTY. REMARKS1 C4444000003 REAR FRAM