Multiquip DCA70USJ User Manual

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALRevision #0 (09/16/04)THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALL TIMES.ULTRA-SILENTTM SERIESMO

PAGE 10 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — RULES FOR SAFE OPERATIONThe following safety guidelines should alw

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 111DCA-70USJ — RULES FOR SAFE OPERATIONPOWERCORD(POWER ON)WETHANDSDuring operation

PAGE 12 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — RULES FOR SAFE OPERATIONBattery SafetyUse the following guidelines

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 131Emergencies ALWAYS know the location of thenearest fire extinguisher. ALWAYS

PAGE 14 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)The DCA-70USJ generator is equipped with a number of safety decals (Figures 2

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 151DCA-70USJ — GENERATOR DECALSFigure 3. Generator Decals (Cont inued)

PAGE 16 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Figure 4. Typical Generator Grounding ApplicationDCA-70USJ — INSTALLATION

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 171Outdoor InstallationInstall the generator in a area that is free of debris,byst

PAGE 18 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — GENERAL INFORMATIONDCA-70USJ Series FamiliarizationGeneratorThe M

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 191DCA-70USJ — MAJOR COMPONENTSFigure 5. Major Components3elbaT. stnenopmoCrojaMro

PAGE 2 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)

PAGE 20 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)NOTE PAGE

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 211DCA-70USJ — GENERATOR CONTROL PANELThe definitions below describe the controls

PAGE 22 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Figure 7. Engine Operating PanelDCA-70USJ — ENGINE OPERATING PANEL

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 231DCA-70USJ — ENGINE OPERATING PANELThe definitions below describe the controls a

PAGE 24 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Output Terminal FamiliarizationThe “Output Terminal Panel ” (Figure 8) is pr

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 251120 VAC GFCI ReceptaclesThere are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R)

PAGE 26 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Figure 13. Connecting LoadsConnecting LoadsLoads can be connected to the gene

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 271DCA-70USJ — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the namepl

PAGE 28 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)GFCI Receptacle Load CapabilityThe load capability of the GFCI receptacles is

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 291DCA-70USJ — GAUGE READINGHow to Read the Output Terminal Gauges.The gauges and

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 31© COPYRIGHT 2004, MULTIQUIP INC.MQ Power Inc, Ultra-Silent series, and the MQ Po

PAGE 30 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Figure 22. Voltage Selector Switch 240/139VThree-Phase PositionDCA-70USJ — OU

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 311Figure 27. Voltage Selector Switch 480/277VThree-Phase Position3Ø 480/277 Outp

PAGE 32 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — PRE-SETUPFigure 31. Engine Oil DipstickWhen checking the engine oi

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 331DCA-70USJ — PRE-SETUPRefueling Procedure:1. Level Tanks – Make sure fuel cells

PAGE 34 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Coolant (John Deere Antifreeze/Summer Coolant/Water)John Deere recommends John

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 351DCA-70USJ — PRE-SETUPWhen connecting battery do the following:1. NEVER connect

PAGE 36 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — GENERATOR START-UP PROCEDURE (MANUAL)The engine's exhaust con

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 371DCA-70USJ — GENERATOR START-UP PROCEDURE (MANUAL)Figure 47. Voltage Adjust Cont

PAGE 38 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Figure 51. Engine Tachometer Gauge14. The tachometer gauge (Figure 51) will in

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 391DCA-70USJ — GENERATOR START-UP PROCEDURE (AUTO MODE)1. Perform steps 1 through

PAGE 4 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)TABLE OF CONTENTSSpecification and partnumber are subject tochange without noti

PAGE 40 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Shutdown ProcedureTo shutdown the generator use the following procedure:1. Pla

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 411ECNANETNIAM/NOITCEPSNI.31ELBATsrH01YLIADsrH052 srH005 srH0001ENIGNEsleveLdiulFe

PAGE 42 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — MAINTENANCEGenerator StorageFor longe term storage of the generato

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 431DCA-70USJ — MAINTENANCETo ensure adequate startingcapability, always have power

PAGE 44 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Trailer MaintenanceThis section is intended to provide the user with generictr

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 451DCA-70USJ — TRAILER MAINTENANCEHydraulic Surge BrakesHydraulic surge brakes (Fi

PAGE 46 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcompone

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 471Lug Nut Torque RequirementsIt is extremely important to apply and maintain prop

PAGE 48 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — TRAILER WIRING DIAGRAMFigure 60. Trailer/Towing Vehicle Wiring Dia

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 491DCA-70USJ — GENERATOR WIRING DIAGRAMFigure 61. Generator Wiring Diagram

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 51MQPOWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-537-3

PAGE 50 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — ENGINE WIRING DIAGRAMFigure 62. Engine Wiring Diagram

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 511Practically all breakdowns can be prevented by proper handling and maintenance

PAGE 52 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — TROUBLESHOOTING (ENGINE CONTROLLER)Practically all breakdowns can

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 531NOTE PAGE

PAGE 54 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)EXPLANATION OF CODE IN REMARKS COLUMNHow to read the marks and remarks used in

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 551DCA-70USJ — SUGGESTED SPARE PARTSPart number on this Suggested Spare Parts list

PAGE 56 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — GENERATOR ASSY.GENERATOR ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 571DCA-70USJ — GENERATOR ASSY.GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 58 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 591DCA-70USJ — CONTROL BOX ASSY.CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMA

PAGE 6 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — SPECIFICATIONSsnoitacificepSrotareneG.1elbaTledoMJSU07-ACDepyT,deta

PAGE 60 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 611DCA-70USJ — CONTROL BOX ASSY.CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMA

PAGE 62 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 631DCA-70USJ — ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.NO. PART NO.

PAGE 64 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 651DCA-70USJ — ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.NO. PART NO.

PAGE 66 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 671DCA-70USJ — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QT

PAGE 68 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — BATTERY ASSY.BATTERY ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 691DCA-70USJ — BATTERY ASSY.BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0602

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 71DCA-70USJ — DIMENSIONS (TOP, SIDE AND FRONT)Figure 1. Dimensions

PAGE 70 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — MUFFLER ASSY.MUFFLER ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 711DCA-70USJ — MUFFLER ASSY.MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M233

PAGE 72 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — FUEL TANK ASSY.FUEL TANK ASSY.7

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 731DCA-70USJ — FUEL TANK ASSY.FUEL TANK ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 74 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 751DCA-70USJ — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.NO. PART NO. PART NAME QTY. REM

PAGE 76 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 771ENCLOSURE #1 ASSY.NO. PART NO. PART NAME QTY. REMARKS28 0010120050 BOLT, HEX HE

PAGE 78 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.THE SERIAL NUMBER MAY BE REQUI

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 791DCA-70USJ — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.NO. PART NO. PART NAME QTY. REM

PAGE 8 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)This Owner's Manual has beendeveloped to provide completeinstructions for

PAGE 80 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — ENCLOSURE #3 ASSY.ENCLOSURE #3 ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 811DCA-70USJ — ENCLOSURE #3 ASSY.ENCLOSURE #3 ASSY.NO. PART NO. PART NAME QTY. REM

PAGE 82 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)DCA-70USJ — NAME PLATE ASSY.NAME PLATE ASSY.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 831DCA-70USJ — NAME PLATE ASSY.NAME PLATE ASSY.NO. PART NO. PART NAME QTY. REMARKS

PAGE 84 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment for parts ar

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 851NOTE PAGE

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALYour Local Dealer is:MQ POWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-5

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 91DCA85USJ — SAFETY MESSAGE ALERT SYMBOLSALWAYS place the Engine ON/OFFswitch in t