Multiquip DCA45SSIU2 User Manual

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALPARTS LIST NO. M1870300034ARevision #7 (06/13/07)BRAND SERIESMODEL DCA-45SSIU2WHISPERWATT™GENERAT

PAGE 10 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — SAFETY MESSAGE ALERT SYMBOLSThis Owner's Manual h

PAGE 100 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — ENGINE MOUNTING ASSY.ENGINE MOUNTING ASSY

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 101ISUZU 4BG1 — ENGINE MOUNTING ASSY.ENGINE MOUNTING ASSY.NO. PART NO. PAR

PAGE 102 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — INLET MANIFOLD ASSY.INLET MANIFOLD ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 103ISUZU 4BG1 — INLET MANIFOLD ASSY.INLET MANIFOLD ASSY.NO. PART NO. PART

PAGE 104 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — EXHAUST MANIFOLD ASSY.EXHAUST MANIFOLD ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 105ISUZU 4BG1 — EXHAUST MANIFOLD ASSY.EXHAUST MANIFOLD ASSY.NO. PART NO. P

PAGE 106 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — VENTILATION ASSY.VENTILATION ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 107ISUZU 4BG1 — VENTILATION ASSY.VENTILATION ASSY.NO. PART NO. PART NAME

PAGE 108 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — WATER PUMP AND CORROSION RESISTOR ASSY.WATER PUMP AND

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 109ISUZU 4BG1 — WATER PUMP AND CORROSION RESISTOR ASSY.WATER PUMP AND COR

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 11Accidental StartingALWAYS place the engine ON/OFF switchin the OFF posit

PAGE 110 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)THERMOSTAT AND HOUSING ASSY.ISUZU 4BG1 — THERMOSTAT AND HOUSING AS

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 111ISUZU 4BG1 — THERMOSTAT AND HOUSING ASSY.THERMOSTAT AND HOUSING ASSY.

PAGE 112 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — ENGINE WATER PIPING ASSY.ENGINE WATER PIPING ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 113ISUZU 4BG1 — ENGINE WATER PIPING ASSY.ENGINE WATER PIPING ASSY.NO. PAR

PAGE 114 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — FAN AND FAN BELT ASSY.FAN AND FAN BELT ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 115ISUZU 4BG1 — FAN AND FAN BELT ASSY.FAN AND FAN BELT ASSY.NO. PART NO.

PAGE 116 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — FUEL INJECTION ASSY.FUEL INJECTION ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 117ISUZU 4BG1 — FUEL INJECTION ASSY.FUEL INJECTION ASSY.NO. PART NO. PAR

PAGE 118 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — FUEL FILTER AND BRACKET ASSY.FUEL FILTER AND BRACKET A

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 119ISUZU 4BG1 — FUEL FILTER AND BRACKET ASSY.FUEL FILTER AND BRACKET ASSY.

PAGE 12 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — RULES FOR SAFE OPERATIONCAUTIONCAUTIONCAUTIONCAUTIONCAU

PAGE 120 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — FUEL PUMP AND PIPE ASSY.FUEL PUMP AND PIPE ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 121ISUZU 4BG1 — FUEL PUMP AND PIPE ASSY.FUEL PUMP AND PIPE ASSY.NO. PART

PAGE 122 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — OIL COOLER AND OIL FILTER ASSY.OIL COOLER AND OIL FIL

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 123ISUZU 4BG1 — OIL COOLER AND OIL FILTER ASSY.OIL COOLER AND OIL FILTER

PAGE 124 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — OIL PUMP AND OIL STRAINER ASSY.OIL PUMP AND OIL STRAIN

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 125ISUZU 4BG1 — OIL PUMP AND OIL STRAINER ASSY.OIL PUMP AND OIL STRAINER

PAGE 126 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — OIL AND VACUUM PIPING ASSY.OIL AND VACUUM PIPING ASSY

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 127ISUZU 4BG1 — OIL AND VACUUM PIPING ASSY.OIL AND VACUUM PIPING ASSY.NO.

PAGE 128 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — ELECTRICAL CONTROL ASSY.ELECTRICAL CONTROL ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 129ISUZU 4BG1 — ELECTRICAL CONTROL ASSY.ELECTRICAL CONTROL ASSY.NO. PART

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 13DCA-45SSIU2 — RULES FOR SAFE OPERATION Backfeed to a utility system can

PAGE 130 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — BATTERY RELAY ASSY.BATTERY RELAY ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 131ISUZU 4BG1 — BATTERY RELAY ASSY.BATTERY RELAY ASSY.NO. PART NO. PART

PAGE 132 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — STARTER COMP. ASSY.STARTER COMP. ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 133ISUZU 4BG1 — STARTER COMP. ASSY.STARTER COMP. ASSY.NO. PART NO. PART

PAGE 134 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — INJECTION PUMP COMP. ASSY. (CONT.)INJECTION PUMP COMP

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 135ISUZU 4BG1 — INJECTION PUMP COMP. ASSY. (CONT.)INJECTION PUMP COMP.

PAGE 136 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — INJECTION PUMP COMP. ASSY. (CONT.)INJECTION PUMP COMP

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 137ISUZU 4BG1 — INJECTION PUMP COMP. ASSY. (CONT.)INJECTION PUMP COMP.

PAGE 138 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — GOVERNOR COMP. ASSY.GOVERNOR COMP. ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 139ISUZU 4BG1 — GOVERNOR COMP. ASSY.GOVERNOR COMP. ASSY.NO. PART NO. P

PAGE 14 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — RULES FOR SAFE OPERATION NEVER Run engine without air

PAGE 140 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — GOVERNOR COMP. ASSY. (CONT.)GOVERNOR COMP. ASSY. (CON

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 141ISUZU 4BG1 — GOVERNOR COMP. ASSY. (CONT.)GOVERNOR COMP. ASSY. (CONT.)

PAGE 142 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — FEED PUMP ASSY.FEED PUMP ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 143ISUZU 4BG1 — FEED PUMP ASSY.FEED PUMP ASSY.NO. PART NO. PART NAME QTY

PAGE 144 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — MISC. INJECTION PUMP ASSY.MISC. INJECTION PUMP ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 145ISUZU 4BG1 — MISC. INJECTION PUMP ASSY.MISC. INJECTION PUMP ASSY.NO. P

PAGE 146 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — COUPLING ASSY.COUPLING ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 147ISUZU 4BG1 — COUPLING ASSY.COUPLING ASSY.NO. PART NO. PART NAME QTY.

PAGE 148 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — ACCELERATOR PEDAL ASSY.ACCELERATOR PEDAL ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 149ISUZU 4BG1 — ACCELERATOR PEDAL ASSY.ACCELERATOR PEDAL ASSY.NO. PART NO

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 15Emergencies ALWAYS know the location of the nearest fire extinguisher.

PAGE 150 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — AIR DUCT ASSY.AIR DUCT ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 151ISUZU 4BG1 — AIR DUCT ASSY.AIR DUCT ASSY.NO. PART NO. PART NAME QTY. RE

PAGE 152 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — FUEL SEDIMENTER ASSY.FUEL SEDIMENTER ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 153ISUZU 4BG1 — FUEL SEDIMENTER ASSY.FUEL SEDIMENTER ASSY.NO. PART NO. PA

PAGE 154 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — CLUTCH ASSY.CLUTCH ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 155ISUZU 4BG1 — CLUTCH ASSY.CLUTCH ASSY.NO. PART NO. PART NAME QTY. REMA

PAGE 156 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — SWITCH AND RELAY ASSY.SWITCH AND RELAY ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 157ISUZU 4BG1 — SWITCH AND RELAY ASSY.SWITCH AND RELAY ASSY.NO. PART NO.

PAGE 158 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment fo

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 159NOTE PAGE

PAGE 16 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Figure 3. Typical Generator Grounding ApplicationDCA-45SSIU2 — INS

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALYour Local Dealer is:HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WH

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 17Outdoor InstallationInstall the generator in a clear area. Make sure the

PAGE 18 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)To reduce the possibility of an accident while transportingthe genera

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 19Explanation of Chart:This section is to provide the user with trailer se

PAGE 2 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Diesel engine exhaust and some of

PAGE 20 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — TRAILER SPECIFICATIONSsnoitacificepSreliarT.2elbaTLEDOM

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 21DCA-45SSIU2 — TRAILER SPECIFICATIONS)t'noC(snoitacificepS.2elbaTLED

PAGE 22 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)The DCA-45SSIU2 generator is equipped with a number of safety decals.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 23DCA-45SSIU2 — GENERATOR DECALS

PAGE 24 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — GENERAL INFORMATIONDCA-45SSIU2 FAMILIARIZATIONGenerat

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 25DCA-45SSIU2 — MAJOR COMPONENTS Figure 5. Major Components3elbaT. stne

PAGE 26 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — GENERATOR CONTROL PANELThe definitions below describe t

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 27DCA-45SSIU2 — ENGINE OPERATING PANELThe definitions below describe the c

PAGE 28 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Output Terminal FamiliarizationThe “Output Terminal Panel ” (Figure

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 29120 VAC GFCI ReceptaclesThere are two 120 VAC, 20 amp GFCI (Duplex Nema

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 3NOTE PAGE

PAGE 30 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Figure 13. Connecting LoadsConnecting LoadsLoads can be connected to

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 31DCA-45SSIU2 — LOAD APPLICATIONSingle Phase LoadAlways be sure to check t

PAGE 32 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Generator Output VoltagesA wide range of voltages are available to su

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 33GFCI Receptacle Load CapabilityThe load capability of the GFCI receptacl

PAGE 34 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Figure 21. Voltage Selector Switch 240/139VThree-Phase PositionDCA-4

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 35Figure 27. Voltage Selector Switch 480/277V Three-Phase

PAGE 36 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Lubrication OilFill the engine crankcase with lubricating oil through

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 37DCA-45SSIU2 — PRE-SETUPRefueling Procedure:1. Level Tanks – make sure fu

PAGE 38 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — PRE-SETUP3. NEVER overfill trailer fuel tank – It is im

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 39Coolant (Ethylane Glycol [Green] / Water — 50/50 mix)Use only drinkable

PAGE 4 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)TABLE OF CONTENTSMQ POWER DCA-45SSIU2MQ POWER DCA-45SSIU2MQ POWER DCA-

PAGE 40 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — PRE-SETUPWhen connecting battery do the following:1. NE

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 41WARNING:WARNING:WARNING:WARNING:WARNING:The engine's exhaust contai

PAGE 42 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Figure 54. Voltage Adjust Control KnobFigure 55. Ammeter (No Load)13.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 43DCA-45SSIU2 — GENERATOR START-UP PROCEDUREFigure 58. Engine Tachometer

PAGE 44 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)NORMAL SHUT-DOWNTo shutdown the generator, use the following procedur

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 45DCA-45SSIU2 — GENERATOR/ENGINE MAINTENANCEECNANETNIAM/NOITCEPSNI.41ELBAT

PAGE 46 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — MAINTENANCEGenerator StorageFor longe term storage of t

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 47DCA-45SSIU2 — MAINTENANCEJacket Water Heater and Internal Battery Charge

PAGE 48 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — TRAILER BRAKES MAINTENANCEHydraulic Surge BrakesHydraul

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 49DCA-45SSIU2 — TRAILER MAINTENANCETires/Wheels/Lug NutsTires and wheels a

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 5PARTS ORDERING PROCEDURESWhen ordering parts,please supply the following

PAGE 50 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)Lug Nut Torque RequirementsIt is extremely important to apply and mai

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 51DCA-45SSIU2 — TRAILER WIRING DIAGRAMFigure 68. Trailer/Towing Vehicle Wi

PAGE 52 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — ENGINE WIRING DIAGRAMFigure 69. Engine Wiring Diagram

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 53DCA-45SSIU2 — ENGINE WIRING DIAGRAMFigure 69. Engine Wiring Diagram(Con

PAGE 54 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — GENERATOR WIRING DIAGRAMFigure 70. Generator Wiring Dia

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 55DCA-45SSIU2 — TROUBLESHOOTING (ENGINE)Practically all breakdowns can be

PAGE 56 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — TROUBLESHOOTING (ENGINE))DEUNITNOC(GNITOOHSELBUORTENIGN

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 57Practically all breakdowns can be prevented by proper handling and maint

PAGE 58 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)EXPLANATION OF CODE IN REMARKS COLUMNHow to read the marks and remark

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 59DCA-45SSIU2 W/ISUZU 4BG1 DIESEL ENGINE1 TO 3 UNITSQty. P/N Description1

PAGE 6 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — SPECIFICATIONSsnoitacificepSrotareneG.1elbaTledoM2UISS54

PAGE 60 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — GENERATOR ASSY.GENERATOR ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 61NO. PART NO. ITEM QTY. REMARKSDCA-45SSIU2 — GENERATOR ASSY.GENERATOR ASS

PAGE 62 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 63CONTROL BOX ASSY.NO. PART NO. ITEM QTY. REMARKS1 M1213000402 CONTROL BOX

PAGE 64 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — CONTROL BOX ASSY. (CONT.)CONTROL BOX ASSY. (CONT.)

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 65DCA-45SSIU2 — CONTROL BOX ASSY. (CONT.)CONTROL BOX ASSY. (CONT.)NO. PART

PAGE 66 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 67DCA-45SSIU2 — ENGINE AND RADIATOR ASSY.NO. PART NO. ITEM QTY. REMARKSENG

PAGE 68 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ENGINE OPERATING PANEL ASSY.DCA-45SSIU2 — ENGINE OPERATING PANEL ASSY

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 69ENGINE OPERATING PANEL ASSY.NO. PART NO. ITEM QTY. REMARKS1 M1354300304

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 7DCA-45SSIU2 — DIMENSIONS (SIDE AND FRONT) Figure 1. Dimensions

PAGE 70 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)OUTPUT TERMINAL ASSY.DCA-45SSIU2 — OUTPUT TERMINAL ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 71DCA-45SSIU2 — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO. PART NO. ITE

PAGE 72 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — BATTERY ASSY.BATTERY ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 73DCA-45SSIU2 — BATTERY ASSY.BATTERY ASSY.NO. PART NO. ITEM QTY. REMARKS1

PAGE 74 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — MUFFLER ASSY.MUFFLER ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 75DCA-45SSIU2 — MUFFLER ASSY.MUFFLER ASSY.NO. PART NO. ITEM QTY. REMARKS1

PAGE 76 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — FUEL TANK ASSY.FUEL TANK ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 77DCA-45SSIU2 — FUEL TANK ASSY.FUEL TANK ASSY.NO. PART NO. ITEM QTY. REMAR

PAGE 78 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ENCLOSURE ASSY.DCA-45SSIU2 — ENCLOSURE ASSY.ADD THE FOLLOWING DIGITS

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 79ENCLOSURE ASSY.NO. PART NO. ITEM QTY. REMARKS1 M1413000402 BASE 12 M1413

PAGE 8 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — DIMENSIONS (TOP AND REAR) Figure 2. Dimensions

PAGE 80 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAIN

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 81ENCLOSURE ASSY. (CONT.)NO. PART NO. ITEM QTY. REMARKS32 1625165204 CHAI

PAGE 82 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — RUBBER SEAL ASSY.RUBBER SEAL ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 83DCA-45SSIU2 — RUBBER SEAL ASSY.RUBBER SEAL ASSY.NO. PART NO. ITEM QTY. R

PAGE 84 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)DCA-45SSIU2 — NAMEPLATE AND DECALSNAMEPLATE AND DECALS

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 85NO. PART NO. ITEM QTY. REMARKSDCA-45SSIU2 — NAMEPLATE AND DECALSNAMEPLAT

PAGE 86 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)CYLINDER HEAD COVER ASSY.ISUZU 4BG1 — CYLINDER HEAD COVER ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 87ISUZU 4BG1 — CYLINDER HEAD COVER ASSY.EA1013CYLINDER HEAD COVER ASSY.NO

PAGE 88 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — CYLINDER HEAD ASSY.CYLINDER HEAD ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 89ISUZU 4BG1 — CYLINDER HEAD ASSY.CYLINDER HEAD ASSY.NO PART NO PART NAM

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 9NOTE PAGE

PAGE 90 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — CYLINDER BLOCK ASSY.CYLINDER BLOCK ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 91ISUZU 4BG1 — CYLINDER BLOCK ASSY.CYLINDER BLOCK ASSY.NO. PART NO. PART

PAGE 92 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — OIL PAN AND LEVEL GAUGE ASSY.OIL PAN AND LEVEL GAUGE ASS

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 93ISUZU 4BG1 — OIL PAN AND LEVEL GAUGE ASSY.OIL PAN AND LEVEL GAUGE ASSY.

PAGE 94 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — CAMSHAFT AND VALVE ASSY.CAMSHAFT AND VALVE ASSY.

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 95ISUZU 4BG1 — CAMSHAFT AND VALVE ASSY.CAMSHAFT AND VALVE ASSY.NO. PART N

PAGE 96 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.CRANKSHAFT, PISTON

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 97ISUZU 4BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.CRANKSHAFT, PISTON AN

PAGE 98 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)ISUZU 4BG1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.TIMING GEAR AND F

DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 99ISUZU 4BG1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.TIMING GEAR AND FLYW