Multiquip DCA25USI2 User Manual

OperatiOn and parts ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To find the latest revision of this publication, visit our website at:

SAFETY INFORMATION DANGER DO NOT touch output

SAFETY INFORMATION  If the battery liquid (dilute sulfuric acid)

SPECIFICATIONSGenerator SpecificationsDCA25USI2Type

DIMENSIONSDBCAEF25HGTOP VIEWSIDE VIEWFRONT VIEWFigure 1. Dimensio

INSTALLATIONFigure 2. Typical Generator Grounding Application

INSTALLATIONInstall the generator in a area t

GENERATORThis MQ Power generator (Figure 3) is a high quality po

MAJOR COMPONENTS2436AMP1000200030000RP M7UVWO185Figure 3. Major C

GENERATOR CONTROL PANELFigure 4. Generator Control Panel10002000

ENGINE OPERATING PANELFigure 5. Engine Operating Panel10002000300

PROPOSITION 65 WARNINGDiesel engine exhaust and some of

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OUTPUT TERMINAL PANEL FAMILIARIZATIONTher

OUTPUT TERMINAL PANEL FAMILIARIZATIONLoads can b

LOAD APPLICATIONAlways be sure to check the name

GENERATOR OUTPUTSA wide range of volta

GENERATOR OUTPUTS/GAUGE READING 

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OUTPUT TERMINAL PANEL CONNECTIONS

INSPECTION/SETUPTo protect the generator from an

INSPECTION/SETUPRefueling Procedure:1.  — Make sure f

REPORTING SAFETY DEFECTSIf you believe that your vehicle has a def

ISUZU recommends ISUZU

This unit is of negative ground DO NOT connect in reverse

GENERATOR START-UP PROCEDURE  1. Place the 

GENERATOR START-UP PROCEDURE 6. The generator’s AC-voltmeter (Fi

GENERATOR SHUT-DOWN PROCEDURES1. Pl

*1 Replace engine oil and filter at 100 hours, first time only.*2

MAINTENANCEIf the engine is operating in very dusty or dry grass

Check the crankcase oil level prior to each use, o

TRAILER MAINTENANCEThis section is intended t

TRAILER MAINTENANCETrailer brakes should be inspected the fi

TABLE OF CONTENTSDCA25USI2 60 Hz GeneratorProposition 65 Warning

TRAILER MAINTENANCETires and wheels are a v

TRAILER MAINTENANCEIt is extremely imp

TRAILER WIRING DIAGRAMFigure 59. Trailer/Towing Vehicle Wiring D

GENERATOR WIRING DIAGRAMFigure 60. Generator Wiring Diagram

ENGINE WIRING DIAGRAMFigure 61. Engine Wiring Diagram

ENGINE WIRING DIAGRAM

TROUBLESHOOTING (GENERATOR)Practically all breakdowns can be pre

NOTES

EXPLANATION OF CODE IN REMARKS COLUMNThe following section expla

SUGGESTED SPARE PARTSDCA25USI2 WHISPERWATT GENERATOR WITH 

PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has never

GENERATOR ASSY.

GENERATOR ASSY.    1 B1110200

CONTROL BOX ASSY.636262A62B46A32-1

    1 M1213001002 CONTROL BO

CONTROL BOX ASSY.636262A62B46A32-1

CONTROL BOX ASSY.    37 M1223

ENGINE AND RADIATOR ASSY.1A23A626364

ENGINE AND RADIATOR ASSY.    1

ENGINE AND RADIATOR ASSY. (CONTINUED)1A23A626364

    35 0603300285 LOCKNUT ...

SAFETY INFORMATIONDo not operate or service the equipment before

OUTPUT TERMINAL ASSY.1111B11A12A101224A2425A1313B13A13C24A24ADD

OUTPUT TERMINAL ASSY.    1 M1

BATTERY ASSY.

BATTERY ASSY.    1 0602220185

MUFFLER ASSY.

MUFFLER ASSY.    1 M1330000512

FUEL TANK ASSY.

FUEL TANK ASSY.     1 M136500

ENCLOSURE ASSY.1A7A9A29A29B70A56B56A34A35A46A52A53A53B54A58A7272

 ENCLOSURE ASSY.    1 M1413003

SAFETY INFORMATION CAUTION  operate this equi

ENCLOSURE ASSY. (CONTINUED)1A7A9A29A29B70A56B56A34A35A46A52A53A5

ENCLOSURE ASSY. (CONTINUED)    

ENCLOSURE ASSY. (CONTINUED)1A7A9A29A29B70A56B56A34A35A46A52A53A5

ENCLOSURE ASSY. (CONTINUED)    

RUBBER SEALS ASSY.

RUBBER SEALS ASSY.    1 02292

NAMEPLATE AND DECALS ASSY. 42

NAMEPLATE AND DECALS ASSY.     

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SAFETY INFORMATIONENGINE SAFETY DANGER The engine fuel exhaust

OperatiOn and parts ManualYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLING© COPYRIGHT 2014, MULT

SAFETY INFORMATION DANGER DO NOT start the engine nea