Multiquip Portable Generator (Honda GX160 Gasoline Engine) G User Manual

OPERATION AND PARTS MANUALTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To find the latest revision of this publication, visit our website at:

PAGE 10 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) SPECIFICATIONS (GENERATOR)Table 1. Specifications (Generators)AC Gen

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 11Table 2. Specifications (Engine)EngineModelHONDA GX160K1EMA2 HONDA G

PAGE 12 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) DIMENSIONS18.30 IN.(465 MM)19.7 IN.(500 MM)16.1 IN.(410 MM)120VOFFG

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 13NOTE

PAGE 14 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) INSTALLATIONCONNECTING THE GROUNDThe nut and ground terminal o

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 15INSTALLATIONOUTDOOR INSTALLATIONIf possible install the generat

PAGE 16 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) GENERAL INFORMATIONGAC2.2H FAMILIARIZATIONGeneratorThe Multiquip GA

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 17COMPONENTS (GENERATOR)120VOFFGAC-2.2HPOWERED byHonda Engines120V15A

PAGE 18 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) COMPONENTS (GENERATOR)8. Muffler/Heat Shield – Used to reduce

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 19INSPECTION/SETUPGENERAL INSPECTION PRIOR TO OPERATIONGround Power T

PAGE 2 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) TABLE OF CONTENTSGAC2.2H Portable 60 Hz GeneratorTable Of Contents .

PAGE 20 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) INSPECTION/SETUPBefore Starting1. Read safety instructions at the

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 21OPERATIONThis section is intended to assist the operator with the i

PAGE 22 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) OPERATION8. Place main circuit breaker (Figure 14) in the

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 23Generators StorageFor storage of the generating set for over

PAGE 24 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) MAINTENANCEUse Table 5 as a general maintenance guideline wh

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 25MAINTENANCEMaintenancePerform the scheduled maintenance procedures

PAGE 26 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) GENERATOR WIRING DIAGRAM Figure 22. Generator Wiring DiagramSYMBOL

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 27TROUBLESHOOTINGTable 6. Engine Troubleshooting Symptom Possible Cau

PAGE 28 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) TROUBLESHOOTINGTable 6. Engine Troubleshooting (Continued)Symptom P

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 29Table 7. Generator TroubleshootingSymptom Possible Problem Solution

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 3PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has never b

PAGE 30 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) EXPLANATION OF CODE IN REMARKS COLUMNThe following section explains

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 31SUGGESTED SPARE PARTSGAC2.2H PORTABLE 60 HZ GENERATOR WITH HONDA GX

PAGE 32 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) NAMEPLATE AND DECALS120VOFFGAC-2.2HPOWERED byHonda Engines120V15AGR

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 33NO. PART NO. PART NAME QTY. REMARKS1 A3552000004A DECAL; CAUT

PAGE 34 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) GENERATOR ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 35NO. PART NO. PART NAME QTY. REMARKS1 7931000203 ROTOR ASSY.

PAGE 36 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) CONTROL BOX ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 37CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS1 A2215000

PAGE 38 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) PIPE FRAME ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 39PIPE FRAME ASSY.NO. PART NO. PART NAME QTY. REMARKS1 A24180002

PAGE 4 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) SAFETY INFORMATIONDo not operate or service the equipment before rea

PAGE 40 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — CYL. HD ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 41NO. PART NO. PART NAME QTY. REMARKS1♦ 12210ZH8020 HEAD COMP.,

PAGE 42 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — CYL. BARREL ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 43NO. PART NO. PART NAME QTY. REMARKS2♦ 12000ZH8406 BARREL ASSY

PAGE 44 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — CRANKCASE CVR. ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 45NO. PART NO. PART NAME QTY. REMARKS1 11300ZE1634 COVER ASSY,

PAGE 46 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — CRANKSHAFT ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 47HONDA GX160K1EMA2/U1EMAN ENGINE — CRANKSHAFT ASSY.NO. PART NO. P

PAGE 48 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — PISTON ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 49HONDA GX160K1EMA2/U1EMAN ENGINE — PISTON ASSY.NO. PART NO. PART N

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 5SAFETY INFORMATIONGENERAL SAFETY CAUTION  NEVER operate this equip

PAGE 50 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — CAMSHAFT ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 51NO. PART NO. PART NAME QTY. REMARKS1♦ 14100ZE1812 CAMSHAFT AS

PAGE 52 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — RECOIL STARTER ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 53NO. PART NO. PART NAME QTY. REMARKS1♦ 28400ZH8013ZB STARTER A

PAGE 54 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — FAN COVER ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 55HONDA GX160K1EMA2/U1EMAN ENGINE — FAN COVER ASSY.NO. PART NO. PAR

PAGE 56 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — CARBURETOR ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 57NO. PART NO. PART NAME QTY. REMARKS1#%+ 16010ZB1015 GASKET SE

PAGE 58 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — AIR CLEANER ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 59NO. PART NO. PART NAME QTY. REMARKS1 17211ZB2000 ELEMENT, AIR

PAGE 6 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) SAFETY INFORMATIONENGINE SAFETY DANGER  The engine fuel exhaust ga

PAGE 60 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — MUFFLER ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 61NO. PART NO. PART NAME QTY. REMARKS1 18310ZB3C00 MUFFLER COMP

PAGE 62 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — FLYWHEEL ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 63NO. PART NO. PART NAME QTY. REMARKS1 13331357000 KEY, SPECIAL

PAGE 64 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — IGNITION COIL ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 65NO. PART NO. PART NAME QTY. REMARKS1♦ 30500ZE1033 COIL ASSY.,

PAGE 66 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — GOV. CONTROL ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 67NO. PART NO. PART NAME QTY. REMARKS1♦ 16551ZE0010 ARM, GOVERN

PAGE 68 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — DECAL ASSY.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 69NO. PART NO. PART NAME QTY. REMARKS1 87533ZC0630 DECAL, AIR C

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 7SAFETY INFORMATION  NEVER use fuel as a cleaning agent.  DO NOT

PAGE 70 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) HONDA GX160K1EMA2/U1EMAN ENGINE — TOOL KIT

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 71HONDA GX160K1EMA2/U1EMAN ENGINE — TOOL KITNO. PART NO. PART NAME

PAGE 72 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment f

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 73NOTES

OPERATION AND PARTS MANUALYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLING© COPYRIGHT 2010, MULT

PAGE 8 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) SAFETY INFORMATION  If the battery liquid (dilute sulfuric ac

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 9NOTES