MULTIQUIP GAW-135H Specifications

OPERATION AND PARTS MANUALRevision #1 (06/23/04)THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALL TIMES.MODEL GAW-135HPORTABLEDC WELDER/AC GENERATOR(GAS

PAGE 10 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — RULES FOR SAFE OPERATION ALWAYS refuel in a well-ventila

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 11GAW-135H — RULES FOR SAFE OPERATION NEVER run engine without air cl

PAGE 12 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) Backfeed to a utility system can cause electrocution and orproperty

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 13NOTE PAGE

PAGE 14 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — OPERATION AND SAFETY DECALSMachine Safety DecalsThe MQ GA

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 15GAW-135H — OPERATION AND SAFETY DECALS

PAGE 16 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — GENERAL INFORMATIONGAW-135H FamilarizationGeneral Inspect

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 17Single Phase LoadAlways be sure to check the nameplate on the generat

PAGE 18 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — CONTROLS AND INDICATORSFigure 2. Generator Controls and

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 19GAW-135H — CONTROLS AND INDICATORSThis HONDA engine is equippedwith

PAGE 2 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)

PAGE 20 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — WELDER/GENERATOR REFUELINGFigure 3. Generator/Welder Ref

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 21GAW-135H — INSTALLATIONOutdoor InstallationInstall the generator/weld

PAGE 22 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)Connecting the GroundThe nut and ground terminal on the generator sh

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 23GAW-135H — PRE-INSPECTION (ENGINE)Figure 5. Engine Oil Dipstick (Rem

PAGE 24 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — INITIAL START-UP (ENGINE)This section is intended to assi

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 256. If the engine has started, slowly return the choke lever(Figure 13

PAGE 26 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)Stopping The EngineNormal Shutdown1. Place the main circuit breaker

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 27GAW-135H — WELDER OPERATIONConnecting the Welding Cables1. Make sure

PAGE 28 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — WELDER OPERATIONDuty CycleBecause of the different types

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 29General InspectionAt least daily or prior to each use, the generating

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 3HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-H

PAGE 30 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)Generator StorageFor storage of the generating set for over 30 days,

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 31GAW-135H — WIRING DIAGRAM

PAGE 32 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — TROUBLESHOOTING (ENGINE)Practically all breakdowns can be

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 33GAW-135H — TROUBLESHOOTING (ENGINE))DEUNITNOC(GNITOOHSELBUORTENIGNE.0

PAGE 34 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — TROUBLESHOOTING (GENERATOR)Practically all generator brea

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 35GAW-135H — TROUBLESHOOTING (GENERATOR))DEUNITNOC(GNITOOHSELBUORTROTAR

PAGE 36 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — EXPLANATION OF CODE IN REMARKS COLUMNHow to read the mark

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 37GAW-135H — SUGGESTED SPARE PARTSMQ GAW-135H WELDER/GENERATOR WITH HO

PAGE 38 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H— NAMEPLATE AND DECALSNAMEPLATE AND DECALS

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 39GAW-135H— NAMEPLATE AND DECALSNAMEPLATE AND DECALSNO. PART NO. PART N

PAGE 4 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)TABLE OF CONTENTSMQ GAW-135H — PortableAC Welder/GeneratorHere's

PAGE 40 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H— GENERATOR ASSY.GENERATOR ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 41GAW-135H— GENERATOR ASSY.GENERATOR ASSY.NO. PART NO. PART NAME QTY. R

PAGE 42 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H— CONTROL BOXCONTROL BOX ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 43CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0214000103 CONT

PAGE 44 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H— PIPE FRAME AND FUEL TANK ASSY.PIPE FRAME AND FUEL TANK ASS

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 45GAW-135H— PIPE FRAME AND FUEL TANK ASSY.PIPE FRAME AND FUEL TANK ASSY

PAGE 46 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H— MUFFLER ASSY.MUFFLER ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 47GAW-135H— MUFFLER ASSY.MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMAR

PAGE 48 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — CYLINDER HEAD ASSY.CYLINDER HEAD ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 49GX-200VEN2 —CYLINDER HEAD ASSY.CYLINDER HEAD ASSY.NO. PART NO. PART

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 5When ordering parts,please supply the following information:❒❒❒❒❒ Deal

PAGE 50 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — CYLINDER BARREL ASSY.CYLINDER BARREL ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 51GX-200VEN2 — CYLINDER BARREL ASSY.CYLINDER BARREL ASSY.NO. PART NO. P

PAGE 52 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — CRANKCASE COVER ASSY.CRANKCASE COVER ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 53GX-200VEN2 — CRANKCASE COVER ASSY.CRANKCASE COVER ASSY.NO. PART NO. P

PAGE 54 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — CRANKSHAFT ASSY.CRANKSHAFT ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 55GX-200VEN2 — CRANKSHAFT ASSY.CRANKSHAFT ASSY.NO. PART NO. PART NAME Q

PAGE 56 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — PISTON ASSY.PISTON ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 57GX-200VEN2 — PISTON ASSY.PISTON ASSY.NO. PART NO. PART NAME QTY. REMA

PAGE 58 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — CAMSHAFT ASSY.CAMSHAFT ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 59GX-200VEN2 — CAMSHAFT ASSY.CAMSHAFT ASSY.NO. PART NO. PART NAME QTY.

PAGE 6 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — DIMENSIONSFigure 1. Dimensions

PAGE 60 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — RECOIL STARTER ASSY.RECOIL STARTER ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 61GX-200VEN2 — RECOIL STARTER ASSY.RECOIL STARTER ASSY.NO. PART NO. PAR

PAGE 62 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — FAN COVER ASSY.FAN COVER ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 63GX-200VEN2 — FAN COVER ASSY.FAN COVER ASSY.NO. PART NO. PART NAME QTY

PAGE 64 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — CARBURETOR ASSY.CARBURETOR ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 65GX-200VEN2 — CARBURETOR ASSY.CARBURETOR ASSY.NO. PART NO. PART NAME Q

PAGE 66 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — AIR CLEANER ASSY.AIR CLEANER ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 67GX-200VEN2 — AIR CLEANER ASSY.AIR CLEANER ASSY.NO. PART NO. PART NAM

PAGE 68 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — MUFFLER ASSY.MUFFLER ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 69MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 18310ZB3C00 MUFFLE

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 7GAW-135H — SPECIFICATIONSEffects of Altitude and HeatThe maximum outpu

PAGE 70 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — FUEL COCK ASSY.FUEL COCK ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 71FUEL COCK ASSY.NO. PART NO. PART NAME QTY. REMARKS1 16080898631 PACK

PAGE 72 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — FLYWHEEL ASSY.FLYWHEEL ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 73GX-200VEN2 — FLYWHEEL ASSY.FLYWHEEL ASSY.NO. PART NO. PART NAME QTY.

PAGE 74 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)IGNITION COIL ASSY.GX-200VEN2 — IGNITION COIL ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 75IGNITION COIL ASSY.NO. PART NO. PART NAME QTY. REMARKS1 30500ZE1033 I

PAGE 76 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — CONTROL ASSY.CONTROL ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 77GX-200VEN2 — CONTROL ASSY.CONTROL ASSY.NO. PART NO. PART NAME QTY. RE

PAGE 78 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — RECTIFER ASSY.RECTIFER ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 79RECTIFER ASSY.NO. PART NO. PART NAME QTY. REMARKS1*1628893000 SPRING,

PAGE 8 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GAW-135H — SAFETY MESSAGE ALERT SYMBOLSSafety precautions should be f

PAGE 80 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)GX-200VEN2 — LABEL ASSY.LABEL ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 81GX-200VEN2 — LABEL ASSY.LABEL ASSY.NO. PART NO. PART NAME QTY. REMAR

PAGE 82 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04)Effective: October 1, 2002TERMS AND CONDITIONS OF SALE — PARTSPAYME

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 83NOTE PAGE

OPERATION AND PARTS MANUALHERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLINGMULTIQUIP CORPORATE OFFICE18910 Wilmi

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 9GAW-135H — SAFETY MESSAGE ALERT SYMBOLSAccidental StartingALWAYS plac