Multiquip Whisperwatt Series 50 HZ Generator DCA-220SSVU User Manual

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALRevision #0 (04/18/06)THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALL TIMES.WHISPERWATTTM SERIESMOD

PAGE 10 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ) — RULES FOR SAFE OPERATIONThe following safety g

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 111DCA-220SSVU (50 HZ) — RULES FOR SAFE OPERATIONPOWERCORD(POWER ON)WETH

PAGE 12 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ) — RULES FOR SAFE OPERATIONBattery SafetyUse the

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 131Emergencies ALWAYS know the location of thenearest fire extinguisher

PAGE 14 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)The DCA-220SSVU (50 HZ)generator is equipped with a number of safety

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 151DCA-220SSVU (50 HZ) — GENERATOR DECALSFigure 3. Generator Decals (Con

PAGE 16 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)Figure 4. Typical Generator Grounding ApplicationDCA-220SSVU (50 HZ)

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 171Outdoor InstallationInstall the generator in a area that is free of d

PAGE 18 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ) — GENERAL INFORMATIONDCA-220SSVU (50 Hz) Whisper

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 191DCA-220SSVU (50 HZ) — MAJOR COMPONENTSFigure 5. Major Components4elba

PAGE 2 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)

PAGE 20 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)NOTE PAGE

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 211DCA-220SSVU (50 HZ) — GENERATOR CONTROL PANELThe definitions below de

PAGE 22 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)Figure 7. Engine Operating PanelDCA-220SSVU (50 HZ)— ENGINE OPERATI

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 231DCA-220SSVU (50 HZ)— ENGINE OPERATING PANELThe definitions below desc

PAGE 24 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)Output Terminal FamiliarizationThe “Output Terminal Panel ” (Figure

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 251100 VAC GFCI ReceptaclesThere are two 100 VAC, 20 amp GFCI (Duplex N

PAGE 26 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)Figure 13. Connecting LoadsConnecting LoadsLoads can be connected t

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 271DCA-220SSVU (50 HZ)— LOAD APPLICATIONSingle Phase LoadAlways be sure

PAGE 28 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ) — GENERATOR OUTPUTSGenerator AmperageTables 8 de

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 291How to Read the Output Terminal Gauge.The AC ammeter and AC voltmeter

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 31© COPYRIGHT 2006, MULTIQUIP INC.MQ Power Inc, Ultra-Silent series, and

PAGE 30 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)Figure 21. Voltage Change-Over Board 240V Configu

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 311DCA-220SSVU (50 HZ) — OUTPUT TERMINAL PANEL CONNECTIONS2. Connect th

PAGE 32 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ)— PRE-SETUPFigure 30. Engine Oil DipstickWhen che

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 331DCA-220SSVU (50 HZ)— PRE-SETUPRefueling Procedure:1. Level Tanks – Ma

PAGE 34 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)Coolant (ISUZU Antifreeze/Summer Coolant/Water)VOLVO recommends VOLV

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 351DCA-220SSVU (50 HZ)— PRE-SETUPWhen connecting battery do the followin

PAGE 36 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)5. Verify that the Engine Runningstatus LED on the MPEC unit(Figure

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 371DCA-220SSVU (50 HZ)— GENERATOR START-UP PROCEDURE (MANUAL)Figure 47.

PAGE 38 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)1. Perform steps 1 through 5 in the Before Starting sectionas outli

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 391Normal Shutdown ProcedureTo shutdown the generator use the following

PAGE 4 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ) — TABLE OF CONTENTSSpecification and partnumber a

PAGE 40 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ)— MAINTENANCEService DailyIf the engine is operat

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 411DCA-220SSVU (50 HZ)— MAINTENANCEGenerator StorageFor longe term stora

PAGE 42 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ)— MAINTENANCETo ensure adequate startingcapabilit

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 431DCA-220SSVU (50 HZ)— TRAILER MAINTENANCE7. Coupler - Type of hitch us

PAGE 44 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ)— TRAILER MAINTENANCEHydraulic Surge BrakesHydrau

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 451Tires/Wheels/Lug NutsTires and wheels are a very important and critic

PAGE 46 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)NEVER use an pneumatic airgun to tighten wheel lug nuts.Figure 61.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 471DCA-220SSVU (50 HZ)— TRAILER WIRING DIAGRAMFigure 62. Trailer/Towing

PAGE 48 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ)— GENERATOR WIRING DIAGRAMFigure 63. Generator Wi

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 491DCA-220SSVU (50 HZ) — ENGINE WIRING DIAGRAMFigure 64. Engine Wiring D

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 51MQPOWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 9074

PAGE 50 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)Practically all breakdowns can be prevented by proper handling and m

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 511DCA-220SSVU (50 HZ)— TROUBLESHOOTING (ENGINE CONTROLLER)Practically a

PAGE 52 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ) — EXPLANATION OF CODE IN REMARKS COLUMNNOTEWhen

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 531DCA-220SSVU (50 HZ)— SUGGESTED SPARE PARTSPart number on this Suggest

PAGE 54 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ)— GENERATOR ASSY.GENERATOR ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 551DCA-220SSVU (50 HZ)— GENERATOR ASSY.GENERATOR ASSY.NO. PART NO. PART

PAGE 56 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)GENERATOR ASSY.DCA-220SSVU (50 HZ)— GENERATOR ASSY. (CONT.)

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 571GENERATOR ASSY. (CONT.)NO. PART NO. PART NAME QTY. REMARKS10 00121100

PAGE 58 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— CONTROL PANEL ASSY.CONTROL PANEL ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 591DCA-220SSVU— CONTROL PANEL ASSY.CONTROL PANEL ASSY.NO. PART NO. PART

PAGE 6 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU (50 HZ) — SPECIFICATIONSsnoitacificepSrotareneG.1elbaTled

PAGE 60 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 611DCA-220SSVU— CONTROL BOX ASSY.CONTROL BOX ASSY.NO. PART NO. PART NAM

PAGE 62 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)CONTROL BOX ASSY. (CONT.)DCA-220SSVU— CONTROL BOX ASSY. (CONT)

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 631CONTROL BOX ASSY. (CONT.)NO. PART NO. PART NAME QTY. REMARKS31 LY2DUS

PAGE 64 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 651DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.NO. PA

PAGE 66 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 671DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.NO. PA

PAGE 68 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.THE SERIAL NU

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 691DCA-220SSVU— OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO. PART NO. P

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 71DCA-220SSVU (50 HZ) — DIMENSIONS (TOP, SIDE AND FRONT)Figure 1. Dimens

PAGE 70 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— BATTERY ASSY.BATTERY ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 711DCA-220SSVU— BATTERY ASSY.BATTERY ASSY.NO. PART NO. PART NAME QTY. RE

PAGE 72 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— MUFFLER ASSY.MUFFLER ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 731DCA-220SSVU— MUFFLER ASSY.MUFFLER ASSY.NO. PART NO. PART NAME QTY. RE

PAGE 74 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— FUEL TANK ASSY.FUEL TANK ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 751DCA-220SSVU— FUEL TANK ASSY.FUEL TANK ASSY.NO. PART NO. PART NAME QTY

PAGE 76 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— ENCLOSURE ASSY.ENCLOSURE ASSY.THE SERIAL NUMBER MAY BE

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 771DCA-220SSVU— ENCLOSURE ASSY.ENCLOSURE ASSY.NO. PART NO. PART NAME QTY

PAGE 78 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)THE SERI

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 791DCA-220SSVU— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)NO. PART

PAGE 8 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)This Owner's Manual has beendeveloped to provide completeinstruc

PAGE 80 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— RUBBER SEALS ASSY.RUBBER SEALS ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 811DCA-220SSVU— RUBBER SEALS ASSY.RUBBER SEALS ASSY.NO. PART NO. PART NA

PAGE 82 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)DCA-220SSVU— NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 831DCA-220SSVU— NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.NO.

PAGE 84 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment fo

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 851NOTE PAGE

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALYour Local Dealer is:MQ POWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-5

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 91DCA-220SSVU (50 HZ) — SAFETY MESSAGE ALERT SYMBOLSALWAYS place the Eng