Multiquip MQ Power Whisperwatt Generator DCA-60SS12 User Manual

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© COPYRIGHT 2001, MULTIQUIP INC.
PARTS AND OPERATION MANUAL
MULTIQUIP INC. PARTS DEPARTMENT:
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
SERVICE DEPARTMENT:
800-421-1244 800-835-2551
FAX: 310-537-3927 FAX: 310-638-8046
E-mail:[email protected] www:multiquip.com
PARTS AND OPERATION MANUAL
MQ POWER
DCA-60SSI2
WHISPERWATT
TM
GENERATOR
PARTS LIST NO. 8081500G
REV. #3 (09/15/01)
Page view 0
1 2 3 4 5 6 ... 163 164

Summary of Contents

Page 1 - GENERATOR

© COPYRIGHT 2001, MULTIQUIP INC.PARTS AND OPERATION MANUALMULTIQUIP INC. PARTS DEPARTMENT:18910 WILMINGTON AVE. 800-427-1244CARSON, CALIFORNIA 90746

Page 2

PAGE 10 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)To reduce the possibility of an accidentwhile transporting the generator on pu

Page 3

PAGE 100 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — CYLINDER BLOCK ASSY.CYLINDER BLOCK ASSY.

Page 4 - ISUZU 6BG1 ENGINE

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 101ISUZU 6BG1 — CYLINDER BLOCK ASSY.CYLINDER BLOCK ASSY.NO. PART NO. PART NAME Q

Page 5 - Earn Extra Discounts when

PAGE 102 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — CYLINDER BLOCK ASSY.CYLINDER BLOCK ASSY.

Page 6 - RULES FOR SAFE OPERATION

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 103ISUZU 6BG1 — CYLINDER BLOCK ASSY.NO. PART NO. PART NAME QTY. REMARKSCYLINDER B

Page 7

PAGE 104 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY.OIL PAN AND LEVEL GAUGE ASSY.

Page 8

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 105ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY.OIL PAN AND LEVEL GAUGE ASSY.NO. PA

Page 9

PAGE 106 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY.CAMSHAFT AND VALVE ASSY.

Page 10 - CAUTION :

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 107ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY.CAMSHAFT AND VALVE ASSY.NO. PART NO. PAR

Page 11 - CAUTION:

PAGE 108 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.CRANKSHAFT, PISTON AND FLYW

Page 12

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 109ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.CRANKSHAFT, PISTON AND FLY

Page 13

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 11Explanation of Chart:This section is to provide the user with trailer service a

Page 14

PAGE 110 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.TIMING GEAR AND FLYWHEEL

Page 15

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 111ISUZU 6BG1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.TIMING GEAR AND FLYWHEEL H

Page 16

PAGE 112 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — INLET MANIFOLD ASSY.INLET MANIFOLD ASSY.

Page 17

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 113ISUZU 6BG1 — INLET MANIFOLD ASSY.INLET MANIFOLD ASSY.NO. PART NO. PART NAME Q

Page 18

PAGE 114 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — EXHAUST MANIFOLD ASSY.EXHAUST MANIFOLD ASSY.

Page 19

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 115ISUZU 6BG1 — EXHAUST MANIFOLD ASSY.EXHAUST MANIFOLD ASSY.NO. PART NO. PART NA

Page 20

PAGE 116 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — VENTILATION ASSY.VENTILATION ASSY.

Page 21

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 117ISUZU 6BG1 — VENTILATION ASSY.VENTILATION ASSY.NO. PART NO. PART NAME QTY. RE

Page 22

PAGE 118 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — WATER PUMP AND CORROSION RESISTOR ASSY.WATER PUMP AND CORROSION

Page 23 - DCA-60SSI2 — SPECIFICATIONS

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 119ISUZU 6BG1 — WATER PUMP AND CORROSION RESISTOR ASSY.WATER PUMP AND CORROSION

Page 24

PAGE 12 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)snoitacificepS.1elbaTLEDOM NOITACILPPA LEUFLLECEKARBMETSYSRWVG EMARFHTGNELEMAR

Page 25

PAGE 120 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)THERMOSTAT AND HOUSING ASSY.ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY.

Page 26 - Figure 7. Dimensions

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 121ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY.THERMOSTAT AND HOUSING ASSY.NO. PAR

Page 27

PAGE 122 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — ENGINE WATER PIPING ASSY.ENGINE WATER PIPING ASSY.

Page 28 - DCA-60SSI2 — CONTROL PANEL

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 123ISUZU 6BG1 — ENGINE WATER PIPING ASSY.ENGINE WATER PIPING ASSY.NO. PART NO. P

Page 29

PAGE 124 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — FAN AND FAN BELT ASSY.FAN AND FAN BELT ASSY.

Page 30

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 125ISUZU 6BG1 — FAN AND FAN BELT ASSY.FAN AND FAN BELT ASSY.NO. PART NO. PART NA

Page 31 - Engine Operating Panel

PAGE 126 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — FUEL INJECTION ASSY.FUEL INJECTION ASSY.

Page 32 - Figure 11. Load Application

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 127ISUZU 6BG1 — FUEL INJECTION ASSY.FUEL INJECTION ASSY.NO. PART NO. PART NAME

Page 33 - DCA-60SSIU

PAGE 128 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY.FUEL FILTER AND BRACKET ASSY.

Page 34

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 129ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY.FUEL FILTER AND BRACKET ASSY.NO. PAR

Page 35

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 13)t'noC(snoitacificepS.1elbaTLEDOM RELPUOC SERIT SLEEHW ELXA SBUH NOISNEPSU

Page 36 - 480/240V Hard Wire Hookup

PAGE 130 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY.FUEL PUMP AND PIPE ASSY.

Page 37

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 131ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY.FUEL PUMP AND PIPE ASSY.NO. PART NO. PAR

Page 38

PAGE 132 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY.OIL COOLER AND OIL FILTER ASSY.

Page 39 - Position

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 133ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY.OIL COOLER AND OIL FILTER ASSY.NO

Page 40 - DCA-60SSI2 — INSTALLATION

PAGE 134 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY.OIL PUMP AND OIL STRAINER ASSY.

Page 41

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 135ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY.OIL PUMP AND OIL STRAINER ASSY.NO

Page 42 - DCA-60SSI2 — PRE-SETUP

PAGE 136 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — OIL AND VACUUM PIPING ASSY.OIL AND VACUUM PIPING ASSY.

Page 43

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 137ISUZU 6BG1 — OIL AND VACUUM PIPING ASSY.OIL AND VACUUM PIPING ASSY.NO. PART N

Page 44 - DCA-60SSIU — PRE-SETUP

PAGE 138 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — ELECTRICAL CONTROL ASSY.ELECTRICAL CONTROL ASSY.

Page 45

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 139ISUZU 6BG1 — ELECTRICAL CONTROL ASSY.ELECTRICAL CONTROL ASSY.NO. PART NO. PAR

Page 46 - DCA-60SSI2 — LOAD APPLICATION

PAGE 14 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSIU —TRAILER SAFETY GUIDELINESBrakesIf your trailer has a braking sys

Page 47 - WARNING:

PAGE 140 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — STARTER COMP. ASSY.STARTER COMP. ASSY.

Page 48

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 141ISUZU 6BG1 — STARTER COMP. ASSY.STARTER COMP. ASSY.NO. PART NO. PART NAME QT

Page 49

PAGE 142 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — ALTERNATOR COMP. ASSY.ALTERNATOR COMP. ASSY.

Page 50 - Figure 57. Key Switch (OFF)

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 143ISUZU 6BG1 — ALTERNATOR COMP. ASSY.ALTERNATOR COMP. ASSY.NO. PART NO. PART

Page 51

PAGE 144 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — INJ. PUMP COMP. ASSY.INJ. PUMP COMP. ASSY.

Page 52 - DCA-60SSIU — MAINTENANCE

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 145ISUZU 6BG1 — INJ. PUMP COMP. ASSY.INJ. PUMP COMP. ASSY.NO. PART NO. PART NA

Page 53

PAGE 146 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — INJ. PUMP COMP. ASSY.INJ. PUMP COMP. ASSY.

Page 54

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 147ISUZU 6BG1 — INJ. PUMP COMP. ASSY.NJ. PUMP COMP. ASSY.NO. PART NO. PART NAM

Page 55

PAGE 148 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — GOVERNOR COMP. ASSY.GOVERNOR COMP. ASSY.

Page 56

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 149ISUZU 6BG1 — GOVERNOR COMP. ASSY.GOVERNOR COMP. ASSY.NO. PART NO. PART NAM

Page 57

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 15DCA-60SSIU — TRAILER SAFETY GUIDELINESHydraulic/Air/Surge BrakesHydraulic bra

Page 58 - GNITOOHSELBUORTENIGNE.61ELBAT

PAGE 150 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — GOVERNOR COMP. ASSY.GOVERNOR COMP. ASSY.

Page 59

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 151ISUZU 6BG1 — GOVERNOR COMP. ASSY.GOVERNOR COMP. ASSY.NO. PART NO. PART NAM

Page 60

PAGE 152 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 —FEED PUMP ASSY.FEED PUMP ASSY.

Page 61

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 153ISUZU 6BG1 — FEED PUMP ASSY.FEED PUMP ASSY.NO. PART NO. PART NAME QTY. REMAR

Page 62

PAGE 154 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — MISC. INJECTION PUMP ASSY.MISC. INJECTION PUMP ASSY.

Page 63

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 155ISUZU 6BG1 — MISC. INJECTION PUMP ASSY.MISC. INJECTION PUMP ASSY.NO. PART NO.

Page 64 - GENERATOR ASSY

PAGE 156 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — COUPLING ASSY,COUPLING ASSY.

Page 65

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 157ISUZU 6BG1 — COUPLING ASSY.COUPLING ASSY.NO. PART NO. PART NAME QTY. REMARKS

Page 66

PAGE 158 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — WATER SEDIMENTER ASSY.WATER SEDIMENTER ASSY.

Page 67

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 159ISUZU 6BG1 — WATER SEDIMENTER ASSY.WATER SEDIMENTER ASSY.NO. PART NO. PART NA

Page 68 - CONTROL BOX ASSY

PAGE 16 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcompone

Page 69

PAGE 160 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — SWITCH AND RELAY ASSY.SWITCH AND RELAY ASSY.

Page 70

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 161ISUZU 6BG1 — SWITCH AND RELAY ASSY.SWITCH AND RELAY ASSY.NO. PART NO. PART NA

Page 71

PAGE 162 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)PAYMENT TERMSTerms of payment for parts are net 10 days.FREIGHT POLICYAll par

Page 72 - ENGINE AND RADIATOR ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 163NOTE PAGE

Page 73

© COPYRIGHT 2001, MULTIQUIP INC.PARTS AND OPERATION MANUALMULTIQUIP INC. PARTS DEPARTMENT:18910 WILMINGTON AVE. 800-427-1244CARSON, CALIFORNIA 90746

Page 74

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 17stnemeriuqeReuqroTnoisnepsuS.3elbaTmetI ).sbL-.tF(euqroTTLOB-U"8/353-XAM03

Page 75

PAGE 18 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)NOTE:LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-60SSIU —TRAILER-WIRING DI

Page 76 - ENGINE OPERATING PANEL ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 19gnitoohselbuorTekarBcirtcelE.5elbaTmotpmyS esuaCelbissoP noituloSsekarBtnettimr

Page 77

PAGE 2 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

Page 78

PAGE 20 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)gnitoohselbuorTekarBciluardyH.6elbaTmotpmyS esuaCelbissoP noituloSsekarBoN?dek

Page 79

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 21DCA-60SSI2 — GENERATOR DECALSThe DCA -100SSJU generator is wquipped with a nu

Page 80 - DCA-60SSI2 --- BATTERY ASSY

PAGE 22 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — GENERATOR DECALS

Page 81

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 23DCA-60SSI2 — SPECIFICATIONSsnoitacificepS.7elbaTsnoitacificepSrotareneGledoM2

Page 82 - DCA-60SSI2 --- MUFFLER ASSY

PAGE 24 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — GENERAL INFORMATIONDCA-60SSI2 FAMILIARIZATIONGeneratorThe MQ

Page 83

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 25DCA-60SSI2 — MAJOR COMPONENTS Figure 6. Major Components

Page 84 - FUEL TANK ASSY

PAGE 26 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — DIMENSIONS (TOP, SIDE AND FRONT) Figure 7. Dimensions

Page 85

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 27NOTE PAGE

Page 86 - UP TO S/N3656070

PAGE 28 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — CONTROL PANEL Figure 8. Control Panel

Page 87

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 29DCA-60SSI2 — CONTROL PANELThe definitions below describe the controls and func

Page 88

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 3HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN C

Page 89

PAGE 30 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — ENGINE OPERATING PANEL Figure 9. Engine Operating Panel

Page 90

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 31The definitions below describe the controls and functions ofthe DCA-60SSI2 &qu

Page 91

PAGE 32 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSIU — OUTPUT TERMINAL PANELOutput Terminal PanelThe output control pane

Page 92 - RUBBER SEAL ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 33DCA-60SSIU — OUTPUT TERMINAL VOLTAGE SELECTIONDCA-60SSIULegs O and Ground areco

Page 93 - RUBBER SEAL ASSY. S/N3656071~

PAGE 34 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)elbaliavAegatloV.8elbaTesahP3)elbahctiwS(TLOV802TLOV022TLOV042TLOV614TLOV044TL

Page 94 - DCA-60SSI2 --- DECALS

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 35Receptacle UseWhen the UVWO terminals are providing power, the recep-tacle powe

Page 95

PAGE 36 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)240/120V Hard Wire HookupWith the voltage selector set and locked at ‘single p

Page 96 - CYLINDER HEAD COVER ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 37Voltage Selector Switch- 3 Phase 480/277V PositionThe following are additional

Page 97

PAGE 38 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)Voltage Selector Switch- 3 Phase 240/139V PositionThe following are additional

Page 98 - CYLINDER HEAD ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 39Voltage Selector Switch- Single Phase 240/120VPositionThe following are additi

Page 99

PAGE 4 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)TABLE OF CONTENTSHere's How To Get Help ...

Page 100 - CYLINDER BLOCK ASSY

PAGE 40 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)CAUTION :An electric shock may happen whenvibrators are used. Pay close attent

Page 101

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 41Figure 32. Typical Generator Grounding ApplicationDCA-60SSI2 — INSTALLATION

Page 102

PAGE 42 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)General Inspection Prior to OperationThe DCA-60SSI2 generator has been thorou

Page 103

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 43Lubrication OilFill the engine crankcase with lubricating oil through the fille

Page 104 - OIL PAN AND LEVEL GAUGE ASSY

PAGE 44 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSIU — PRE-SETUPDay-to-day addition of coolant is done from the reserve

Page 105

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 45DCA-60SSIU — PRE-SETUPBattery Cable InstallationALWAYS be sure the battery cab

Page 106 - CAMSHAFT AND VALVE ASSY

PAGE 46 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the name

Page 107

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 47WARNING:Before StartingEngine1. Check the lubricating oil level prior to starti

Page 108

PAGE 48 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)10. The generator's frequency meter (Figure 45) displaysthe 60 cycle outp

Page 109

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 49A040607520Figure 48. Ammeter (No Load)Figure 47. Voltage Adjust ControlKnob12.

Page 110

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 5PARTS ORDERING PROCEDURESGet special freight allowanceswhen you order 10 or more

Page 111

PAGE 50 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)1. To stop the engine in the event of an emergency, switchthe MAIN, GFCI and

Page 112 - INLET MANIFOLD ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 51NOTE PAGE

Page 113

PAGE 52 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSIU — MAINTENANCEGeneral InspectionPrior to each use, the generator sh

Page 114 - EXHAUST MANIFOLD ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 53DCA-60SSIU — MAINTENANCECAUTION :Allow engine to cool when flushing outradiato

Page 115

PAGE 54 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSIU — MAINTENANCEFigure 58. Valve AdjustmentValve Clearance Check1. I

Page 116 - VENTILATION ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 55Generator StorageFor storage of the generator for over 30 days, the followingis

Page 117

PAGE 56 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — GENERATOR WIRING DIAGRAM

Page 118

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 57DCA-60SSI2 — ENGINE WIRING DIAGRAM

Page 119

PAGE 58 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 — TROUBLESHOOTING (ENGINE)Practically all breakdowns can be preven

Page 120 - THERMOSTAT AND HOUSING ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 59DCA-60SSI2 — TROUBLESHOOTING (ENGINE))DEUNITNOC(GNITOOHSELBUORTENIGNE.61ELBATM

Page 121

PAGE 6 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)RULES FOR SAFE OPERATION NEVER touch the hot exhaustmanifold, muffler or cylind

Page 122 - ENGINE WATER PIPING ASSY

PAGE 60 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)GNITOOHSELBUORTROTARENEG.71ELBATMOTPMYS MELBORPELBISSOP NOITULOStuptuOegatloVo

Page 123 - 132 8971380860 HOSE 1

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 61NOTE PAGE

Page 124 - FAN AND FAN BELT ASSY

PAGE 62 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)How to read the marks and remarks used in this partsbook.Items Found In the “R

Page 125

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 63DCA-60SSI2 DCA-60SSI2 DCA-60SSI2 DCA-60SSI2 DCA-60SSI2 W/ISUZU 6BG1 DIESEL ENGI

Page 126 - FUEL INJECTION ASSY

PAGE 64 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- GENERATOR ASSY.GENERATOR ASSY.

Page 127

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 65NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- GENERATOR ASSY.GENERATOR ASSY.1 80

Page 128 - FUEL FILTER AND BRACKET ASSY

PAGE 66 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- GENERATOR ASSY.GENERATOR ASSY.

Page 129

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 6719 8041331014 COVER, END BRACKET 120 0105050616 HEX. HEAD BOLT ...

Page 130 - FUEL PUMP AND PIPE ASSY

PAGE 68 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- CONTROL BOX ASSY.CONTROL BOX ASSY.

Page 131

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 69NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- CONTROL BOX ASSY.CONTROL BOX ASSY.

Page 132

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 7RULES FOR SAFE OPERATIONCAUTION: Backfeed to a utility system can cause electroc

Page 133

PAGE 70 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- CONTROL BOX ASSY.CONTROL BOX ASSY.

Page 134

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 71NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- CONTROL BOX ASSY.CONTROL BOX ASSY.

Page 135

PAGE 72 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

Page 136 - OIL AND VACUUM PIPING ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 73DCA-60SSI2 ENGINE AND RADIATOR ASSY.NO. PART NO. ITEM QTY. REMARKSENGINE AND R

Page 137

PAGE 74 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

Page 138 - ELECTRICAL CONTROL ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 75DCA-60SSI2 ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.28 74522051104 DR

Page 139

PAGE 76 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ENGINE OPERATING PANEL ASSY.DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.

Page 140 - STARTER COMP. ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 77ENGINE OPERATING PANEL ASSY.DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.NO. PART

Page 141 - STARTER COMP. ASSY

PAGE 78 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ENGINE OPERATING PANEL ASSY.DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.

Page 142 - ALTERNATOR COMP. ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 7936 0602180108 BALL JOINT 137 020106050 HEX. NUT ...

Page 143 - ALTERNATOR COMP. ASSY

PAGE 8 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)RULES FOR SAFE OPERATION NEVER Run engine without air filter. Severe enginedam

Page 144 - INJ. PUMP COMP. ASSY

PAGE 80 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- BATTERY ASSY.BATTERY ASSY.

Page 145 - NJ. PUMP COMP. ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 81NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- BATTERY ASSY.BATTERY ASSY.1 016840

Page 146

PAGE 82 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- MUFFLER ASSY.MUFFLER ASSY.

Page 147

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 83NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- MUFFLER ASSY.MUFFLER ASSY.1 808233

Page 148 - GOVERNOR COMP. ASSY

PAGE 84 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- FUEL TANK ASSY.FUEL TANK ASSY.

Page 149

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 85NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- FUEL TANK ASSY.FUEL TANK ASSY.1 74

Page 150 - GOVERNOR COMP. ASSY

PAGE 86 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ENCLOSURE ASSY.DCA-60SSI2 --- ENCLOSURE ASSY.5 -BLACK6 -CATERPILLAR YELLOW7 -C

Page 151

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 87NO. PART NO. ITEM QTY. REMARKSENCLOSURE ASSY.DCA-60SSI2 --- ENCLOSURE ASSY.1 74

Page 152 - ISUZU 6BG1 —FEED PUMP ASSY

PAGE 88 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ENCLOSURE ASSY.DCA-60SSI2 --- ENCLOSURE ASSY.5 -BLACK6 -CATERPILLAR YELLOW7 -C

Page 153 - ISUZU 6BG1 — FEED PUMP ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 89ENCLOSURE ASSY.DCA-60SSI2 --- ENCLOSURE ASSY.NO. PART NO. ITEM QTY. REMARKS27 0

Page 154 - MISC. INJECTION PUMP ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 9Transporting Always shutdown engine before transporting. Tighten fuel tank cap s

Page 155

PAGE 90 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ENCLOSURE ASSY.DCA-60SSI2 --- ENCLOSURE ASSY.UP TO S/N3656070

Page 156 - ISUZU 6BG1 — COUPLING ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 91ENCLOSURE ASSY.DCA-60SSI2 --- ENCLOSURE ASSY.NO. PART NO. ITEM QTY. REMARKS43 0

Page 157

PAGE 92 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- RUBBER SEAL ASSY.RUBBER SEAL ASSY.

Page 158 - WATER SEDIMENTER ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 93NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- RUBBER SEAL ASSY.RUBBER SEAL ASSY.

Page 159

PAGE 94 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)DCA-60SSI2 --- DECALSDECAL ASSY.

Page 160 - SWITCH AND RELAY ASSY

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 95NO. PART NO. ITEM QTY. REMARKSDCA-60SSI2 --- DECALSDECAL ASSY.1 B9521100504 DEC

Page 161

PAGE 96 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)CYLINDER HEAD COVER ASSY.ISUZU 6BG1 — CYLINDER HEAD COVER ASSY.

Page 162 - Effective: July 1, 2000

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 97ISUZU 6BG1 — CYLINDER HEAD COVER ASSY.EA1013CYLINDER HEAD COVER ASSY.NO PART N

Page 163 - NOTE PAGE

PAGE 98 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)ISUZU 6BG1 — CYLINDER HEAD ASSY.CYLINDER HEAD ASSY.

Page 164 - HERE'S HOW TO GET HELP

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 99ISUZU 6BG1 — CYLINDER HEAD ASSY.CYLINDER HEAD ASSY.NO PART NO PART NAME QTY.

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